Usage: Standardized process from start-up to production

Pre-start inspection

Water, electricity, and gas inspection: Ensure stable voltage (± 10% rated voltage), high pressure (26-30bar), and low pressure (5-8bar) meet the standards; Check if the water source is clean to avoid blocking the cooling system.

Safety inspection: Clean the internal tools and parts of the machine, and close the safety door; Check if the emergency stop switch, safety door switch, and protective device are functioning properly.

Grounding inspection: The machine must be grounded, otherwise it is prohibited to start up.

startup process

Origin reset: Press the "servo enable" button and then press the "start" button for 2 seconds. The machine will automatically find the origin and emit a prompt sound.

Observe operation: After starting, check whether each part moves smoothly, whether there is any abnormal noise or air leakage.

Cooling system startup: Turn on the chiller and set the mold cooling temperature (8-14 ℃) and light box cooling temperature (12-24 ℃).

Heating and blowing test: Turn on the "heating" button, wait for 3-5 minutes to heat, and then put in 4 preforms to test the heating effect; After confirming that the heating is normal, turn off the "unloading" button and turn on the "blowing" button.

Production adjustment: Press the "embryo" button to place 10-20 bottle embryos and observe the blowing effect; Adjust the heating temperature, blowing time, or pre blowing airflow as needed.

Production Monitoring

Quality inspection: Check the quality of the bottle every half hour, observing whether the bottle body turns white, deformed, or has pitting.

Parameter recording: Record machine operating parameters (such as voltage, air pressure, temperature) every hour, and immediately shut down for troubleshooting if any abnormalities are found.

Hopper management: Ensure sufficient bottle preforms in the elevator hopper to avoid production interruptions caused by material shortages.